27 Jun Introducing the Next Generation of Breast Filleting Technology
Improve Your Breast Filleting with the BAADER Breast Cap Deboner 660A
DFS proudly presents the BAADER Breast Cap Deboner 660A, an advanced, automatic and versatile solution designed to meet Southern Africa’s growing demand for high-quality breast fillets to the highest industry standards.
The BA 660A processes up to 85 caps per minute, increasing throughput while reducing labour and space requirements. Its precise handling of varying breast cap sizes supports consistent production of high-quality fillet products. The system enables poultry processing plants of any size to increase output while reducing dependence on manual filleting.
Automation
The BA 660A requires only two manual loaders. This lowers labour demand on the line and maintains consistent, precise breast-filleting accuracy throughout production. It allows processors to run a stable and predictable filleting process with reduced labour on the plant floor.
Compact Design
The BA 660A has a small footprint and occupies less than nine metres of space on the production floor. By taking up significantly less space than a fully manual line, this design supports more efficient use of the plant layout and frees up room for other essential operations.
Breast Cap Deboner 660A (fully automatic)
2 workers, 8.4 metres:
Versatility in Breast Fillet Production
Using a real-time measuring system, the machine determines the profile of each breast cap and dynamically adjusts the cutting and scraping tools. This process ensures optimal yield and consistent high-quality fillets.
Adaptable to a Wide Range of Sizes
The BA 660A accommodates breast cap sizes from 350 g to 1 200 g with variations of ±200 g within a single mechanical setting. It supports the production of different fillet formats including skinned or skin-on options.
User-Friendly Control and Monitoring
The BA 660A includes an intuitive Human‑Machine Interface (HMI) on a touchscreen, enabling fast production control and timing adjustments. Operators can choose from four pre‑set recipes, which simplifies changeovers and reduces setup time. For even greater control, the system can be fitted with ClassifEYE® rest‑meat detection, which uses AI vision to track residual meat in real time.
Key Advantages
🍗 High throughput of up to 85 caps per minute
🍗 Fully automatic operation with only two manual loaders
🍗 Compact footprint under nine metres
🍗 Consistent fillet quality with dynamic tool adjustment
🍗 Supports a wide range of fillet formats
🍗 Simple HMI control with pre-set recipes
Boost Your Poultry Processing with DFS and Baader’s Advanced Automation
DFS supplies the BAADER Breast Cap Deboner 660A as a complete, fully automatic solution. Our team provides professional installation, operator training, ongoing technical support and readily available spare parts. This ensures stable performance and dependable operation across your processing line.
Enquire now to explore how DFS can optimise your filleting line with the BAADER 660A