27 Oct Steriflow Static Cascading-Water Autoclave

Reliable, uniform sterilisation for diverse food packaging

In food processing, product safety, shelf-life performance and packaging flexibility are essential. Selecting the right sterilisation technology plays a critical role in protecting both product quality and operational efficiency.

The STERIFLOW Static Cascading-Water Autoclave is a robust, high-performance thermal processing solution, offering uniform cycles, lower mechanical complexity and compatibility with a wide range of packaging types. It is managed by the MPI Expert control system, an industrial PC-based interface. This system automates sterilisation cycles, ensures regulatory compliance, facilitates data export, supports Enterprise Resource Planning (ERP) interfacing with plant systems and provides secure remote diagnostics.

Patented Cascading-Water Technology

The STERIFLOW Static Cascading-Water Autoclave uses a patented cascading-water process to deliver consistent heat distribution over all products, helping to ensure reliable sterilisation results and protecting packaging, including glass, from thermal shock.

   

Key Features

• High-flow pump and independent counter-pressure system for uniform cycles across product and packaging variations
• Flexible capacities: diameters from 900 mm to 2,300 mm, with 1 to 12 baskets depending on the model
• Cascading-water manifold ensures strong, even coverage, minimising cold spots and thermal stratification
• No thermal shock risk on glass packaging
• Simplified mechanical design with fewer moving parts, supporting ease of maintenance and operator use
• MPI Expert control system for automated cycle control, data logging and integration with plant system

How It Works

• Process water remains inside the vessel and is fully reused throughout the cycle
• A welded heat exchanger heats the water with steam, and a cold-water circuit cools it efficiently
• Heated water flows evenly over all packaging through the cascading-water manifold for consistent thermal treatment
• Counter-pressure is accurately controlled by compressed air, independent of temperature, to maintain pack integrity
• Custom basket design allows treatment of cans, jars, pouches, trays, glass bottles and vacuum-packed items

Applications & Packaging

Products:

• Meat, poultry and fish products
• Liquid foods and sauces
• Baby food
• Vegetables
• Pet food
• Sous-vide products

Packaging:

• Cans
• Jars
• Pouches
• Trays
• Glass bottles
• Vacuum-sealed packs

Supporting Processors in Southern Africa

DFS Process Solutions supports Steriflow systems across Southern Africa, enabling manufacturers to achieve consistent food-safety compliance and reliable shelf-life performance. The autoclave’s controlled cascading-water process ensures uniform thermal treatment across all packaging types. It also optimises energy and water consumption, enhancing operational efficiency and reducing processing costs.

Learn how DFS and Steriflow can optimise your sterilisation process –  Enquire below